Aircraft Maintenance: Getting Back To Work from A Deep Freeze

There are cases when local public airport is left unplowed and basically shut down during the winter. By the time the spring comes airplanes have been sitting in the cold for nearly six months. Though it’s easy to sermonize best practices for aircraft storage and maintenance, but everyone should be aware that the real world often presents us with less-than-ideal situations to deal with.

While there are a lot of things that can be done to properly prepare an aircraft for this kind of long-term idle storage, here are a few important points to consider for getting airborne again safely.

  1. Wake up gently – After sitting idle for so long in a cold-soaked environment, it’s important to get everything warmed up gently. If a heated hangar isn’t available, use a pre-heater for the entire firewall-forward and a space heater in the cabin for long enough to get everything heated completely up to the room temperature even before you so much as move a radio knob or a trim wheel. Every little fragile part has become quite comfortable where you left it last, so get it warm before getting to work again!
  2. Give TLC to the tires and wheels – If the tires, tubes, and wheels have been sitting in place for months in the cold, they definitely need attention. Jack up the airplane, remove the wheels, and bring them to a workshop for a thorough brake/wheel inspection and lubrication where the flat spots can begin to relax. Look for weather checking and cracks in the tires and ensure that the tubes are still holding pressure. If you arrived to long-flat tires, I would disassemble the tires and replace the tubes as well. Also clean, inspect, and lubricate the bearings and brake components.
  3. Lube and flush – Probably every lubricated joint has dried out over the brutal cold winter months, especially given the lack of movement. Your aircraft maintenance manual should have a lubrication chart and schedule. Go through it completely for every moving joint on the aircraft. Depending on the amount of time stored, you may need to flush the fuel system as well. However, if the tanks have been left full (and are still full) and you find no significant contaminants when checking the fuel drains, you may be OK. Aviation fuel lasts surprisingly long, but it doesn’t last forever. So, check with your local A&P to decide if your situation requires a fuel system flushing or not. Regardless, you should inspect all the fuel filters and the gascolator. Be sure that temperatures are above freezing during this work so any water gets removed.
  4. Charge the battery and conduct a full system check – Service and charge the battery. Then, go through every system on the aircraft and check its function. That includes every flight control, engine control, electrical system, switch, lever, and dial in the aircraft. If it has stopped working or is about to break with the first pull of the knob, you want to find that out on the ground…not in the air.
  5. Fire it up, shut it down, and inspect – Once you’ve preheated, conduct an initial inspection of the firewall-forward, looking for damage from rodents, hose condition, security of all control mechanisms, etc. Then you’re ready to fire up the engine and go through a run-up. It should be a thorough check, including mag check, idle cut-off check, prop check, maximum static RPM check, etc. Once complete, shut everything down and inspect the engine. Look for leaks, pull the plugs, and borescope the cylinders if you have a scope available. Then clean the plugs and reinstall them. Finally, change the oil and filter. The filter should be cut open and inspected.

It would be easy to say that you should simply perform a full annual inspection on an aircraft that has been left idle over the winter. However, that’s not practical for every owner and not necessary in all cases. If the aircraft was stored in a known airworthy condition and is still in annual, you simply need to do a careful inspection and servicing to ensure that it is still airworthy and safe for flight before going airborne. And, by all means, treat that first flight as all post-maintenance flights should be treated—with great care. Don’t carry passengers and remain within gliding distance of the airport while testing the aircraft to ensure everything is performing properly.

  • Recent Post
  • News Latter

  • Post Categories
  • AuthorMarco Bitran

    Author Bio

    It is a long established fact that a reader will be distracted by the readable content of a page when looking at its layout. The point of using Lorem Ipsum is that it has a more-or-less normal distribution of letters, as opposed to using 'Content here, content here', making it look like readable English. Many desktop publishing packages and web page editors now use Lorem Ipsum as their default model text, and a search for 'lorem ipsum' will uncover many web sites still in their infancy. Various versions have evolved over the years, sometimes by accident, sometimes on purpose (injected humour and the like).